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Electricity, Electronics, & Gadgets
I like to tinker with anything that vaguely fits the gadget category.  Electricity, electronics, computers, and welding just to name a few.

Inductance meter E-mail
Some time previous to getting my ham license, I was at a friends house who showed me an LC (inductance) meter built from a kit.  It was based on a PIC16C22A, and I certainly do like the PIC mcu's, but decided I would embark on the task of re-engineering my own that uses an Atmel AVR chip, the Atmega168.  It's been a journey.  Also, I am giving away for free the schematics, firmware, and source code as open source under the GPL.
lcmeter_test.jpg
Inductance, Capacitance, LC Meter
 
Desoldering Tweezers E-mail
Here is a new desoldering tweezer tool I just made, it's rough and there will be improvements, very likely.  It looks kind of dangerous, but it's really low voltage, under a volt, barely enough to register on my digital voltmeter.

These tools cost hundreds of dollars if you want to buy them somewhere, but I made mine out of cheap radio shack parts and junk.  The power supply is also homebuilt, which I also use for my hot air pencil .  In the lower part of the photo, what looks like sawdust, is a bunch of resistors that I desoldered in just a few minutes.

Click on any of the pictures for a larger view.
desolderingtweezers.jpg
Desoldering Tweezers
 
Breadboarding adapters E-mail
I've long been a fan of solderless breadboarding.  And frankly any kind of breadboarding, even the soldering type.  When you need to whip out a circuit fast, don't have time to etch a board, here are some of my tricks.
isa_card_recycling.jpg
Recycling old ISA cards
 
HW Foam Cutting Table E-mail
Here are more details on my hot wire foam cutting table.  I show the details of the terminals attaching the hot wire at top and bottom.  The bow is made of threaded rod so adjusting an angle on the wire is trivial.
Top_knob_and_terminal.jpg
Hot wire cutting bow,
top terminal

 
Jacobs Ladder E-mail
Here is a jacob's ladder I made, and I added a little circuitry to make it act as a speaker.  Then, of course, the best thing to do next was play the song "We Are Climbing Jacob's Ladder" through it.  The sound is a bit quiet in the background, but it's there, and it's all produced by the arc.  Enjoy. jacobs_ladder.jpg

 
Homebuilt Solid State Ignition Module E-mail
Most of us think of complicated electronics, computer modules and such, when the subject of ignition systems arises. Even I'll admit that the electronic engine control systems on today's cars are a bit beyond my patience to understand. But now, could the fixed advance spark timing on a single-cylinder small engine be really that bad?

Well, I've had a chance to find out. The official results are in. Small engine ignition is simple. Below is a 'case study' of a conversion of a 12 horsepower lawn tractor engine to solid state, hall effect sensor based, transistorized battery ignition. The picture shows the homebuilt module in place, housed in an electrical box with aluminum cover plate. The black strip is simply a piece of electrical tape to cover some mounting holes.
00-Homebuilt_Solid_State_Ignition_Module_housed_in_electrical_box.jpg
Homebuilt Solid State Ignition Module, housed in electrical box
 
Induction Heating E-mail
This design is a result of small scale experimentation. I originally wanted to use SCRs because of the simplicity of the design. But it turns out that low cost, readily available SCRs do not handle a frequency high enough to heat small crucibles full of metal, nothing above 10KHz. My application induction of heating requires frequencies between 200kHz and 1Mhz. So I turned to MOSFET devices and a self resonant circuit made the most sense.

Please note that this circuit is conceptual only. Please do not email me asking for part numbers and component values. They will not do you any good! I have experimented using small devices, and because the circuit is still under development, you should not take this information as how-to! This page is here only to detail my research, experiments, and observations.

Below is my understanding and explanation of the circuit's operation. For those of you who know more about induction heating than I do, please This e-mail address is being protected from spam bots, you need JavaScript enabled to view it
00-A_conceptual_MOSFET_self_resonant_oscillator.jpg
A conceptual MOSFET self resonant oscillator
 
Monster Quartz Halogen Bike Light E-mail
It was a dark and stormy night...and the 3-watt generator lamp was sporadic, cutting out altogether each time a whiff of snow happened to come between its roller and the tire. "There's got to be something better," the mad cyclist thinks to himself as he squints to make out the faint halo of light cast by the 3-watt bottle dynamo generator.

That mad cyclist happened to be yours truly, and the above situation real to life--and the inspiration for the MONSTER Quartz Halogen Bike Light!

The cost of this project was somewhere around $100. I say 'around' because I already had some of the hardware. But I try to figure that in to the above amount!
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Great ball o' fire, it is!
 
Homebuilt oscilloscope E-mail
Notes on converting that old compact tv set or computer monitor into an oscilloscope. Proves very useful in line quality monitoring and other low frequency applications.

Here is a picture of the scope I built when I was 15 years old. It was a 9 inch portable black and white tv set. It was very limited, the beam only deflected to the positive. That means only one half of ac waveforms came through visible. The tall object partly obscuring the screen is the deflection power transistor (there was only one.) The preamp circuitry for deflection circuit was built on a Radio Shack solderless breadboard. I used to hook this up to my stereo and watch the dancing waveforms of the sound. This picture is the only one I had of a homemade o-scope, but I've also converted several computer monitors.

Warning!!! Please note!!! There are high voltages inside tv sets! Use extreme caution! My advice is, never reach into the unit while it is plugged in unless you are real sure of what you are doing! I accept no liability whatsoever for the risks you take in following the plans outlined below. Not all tv sets and computer monitors are alike, so these plans are only exemplary of one way you might do this.
Sorry about the fuzzy picture.
Miniature TV converted to oscilloscope
 
Homebuilt arc welder E-mail
Build your own arc welder! Many of you have been so patiently waiting the arrival of these DETAILED PLANS that you can purchase and download (4.6MB pdf!) for a small fee.

You get 90 pages of high quality color illustrations, photos, construction notes, and all the FAQ's, in printer-friendly pdf format. And MUCH more information than the free (read: skinny) version below.
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Detailed plans now available
 
Hot Wire Foam Cutting E-mail
This article is about my adventures in foam cutting with a hot wire method.  Here is a homebuilt foam turning lathe!! This is made from a window motor adapted and appropriately painted for the application. The pillow blocks that the rotating shaft bear in were made from foam patterns and cast using the above mentioned techniques. 00-The_foam_cutting_lathe.jpg
A foam cutting lathe?!
 
SMT Hot Air Pencil E-mail
You've probably seen how that modern circuit boards are all made with the new (or maybe I'm just old?) surface mount technology, or SMT. Well, what's a guy supposed to do when he wants to salvage SMT components from such "modern" boards? The commercially available hot-air tools are quite expensive, in the hundreds of dollars, some even thousands. Hmm. I wonder if I could make one...why not? The following is a not-yet-complete story of one in the making.   00-Low_cost_homebuilt_hot_air_tool_works_wonderfully.jpg
Low cost homebuilt hot air tool works wonderfully
 
USB Hard Drive Hack E-mail
Haven't you always wondered what's inside an external hard drive, especially those portable USB-powered ones? You're about to find out. A brand new usb hard drive, case removed.
Let's hack a USB hard drive!
 


 
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